Cast Resin Busway (Fully Encapsulated)
Busbar Trunking System - Technical Specification
Selection of Busbar Materials
1. Housing: Aluminum-Magnesium Alloy Profile
Our housing is made of full aluminum-magnesium alloy, eliminating eddy current and hysteresis loss. It features light weight, high strength, corrosion resistance, and excellent electrostatic shielding.
-
No eddy/hysteresis loss
-
Light weight
-
High strength
-
Good appearance
-
Corrosion-resistant
-
High shielding efficiency
2. Premium T2 Grade Copper Busbars
Thin & wide copper bars with full-length tin/silver plating, leveraging skin effect and heat dissipation. Complies with industry standards while reducing customer costs. Avoid negative-tolerance copper and low-quality materials.
3. Insulation: Dupont Polyester Film
Class B (130°C) insulation with 30+ years aging resistance, smoke-free, halogen-free, non-toxic, and radiation-resistant.
-
Class B 130°C
-
Smoke-free
-
Halogen-free
-
Non-toxic
-
Aging-resistant
-
Radiation-resistant
-
Moisture-resistant
-
Flexible & tough
4. Installation Hardware (Full Zinc-Plated)
Complete set of zinc-plated hardware including end caps, wall sleeves, brackets, and hangers. Supports various installation methods with seismic resistance ≥ building standards.
Structural Characteristics
Preferred Snap-Fit Structure
Our dense busbar trunking uses an aluminum-magnesium alloy snap-fit housing, ensuring process control, easy on-site assembly, and high protection rating.
-
Stable production process control
-
Easy on-site assembly
-
Reliable protection rating
Custom molds ensure a minimum thickness of 3mm at the thinnest section, providing tight clamping of conductors.
Comparison of Common Housing Structures
| Structure Type | Key Features |
|---|---|
| Four-Piece | Flexible assembly, but low efficiency and prone to phase offset |
| Snap-Fit | Eliminates phase offset, high efficiency, adaptable to multiple bar sizes |
| Three-in-One | Only for straight sections; requires mixed profiles for bends, causing appearance/protection issues |
| Two-Piece | Low material usage, but easily deformed and prone to welding failure |
Production Process
-
01
Experienced Personnel & ManagementSkilled staff with complete quality control and production tracking systems.
-
02
Specialized Production EquipmentSelf-developed riveting lines, multi-angle cutters, automatic punching machines, and testing instruments.
-
03
Insulation ProcessDouble-layer individual wrapping for each conductor, ensuring reliable insulation.
-
04
Waterproof WeldingStrict welding process to enhance protection performance.
-
05
Tap-Off Unit ProcessStandardized manufacturing for multi-rated tap-off units, ensuring stable load capacity.
-
06
Connector DetailsPrecision machining of connectors to prevent poor contact.
-
07
Process Control & AccuracySealing strips on side panels, end caps, and connector covers to avoid reliance on on-site silicone.
Installation Services
01 Order Coordination
-
Rapid response and dedicated on-site survey team
-
Single-point responsibility for design, production, and installation
02 Site Survey & Design
-
Site path confirmation with customer representatives
-
Drawings comply with CECS standards
-
Customer signature required for final approval
03 Installation Team Training
-
Certified and experienced installers
-
Trained in busbar structure, installation, and testing
-
Full set of safety tools and PPE
04 On-Site Testing
-
Phase sequence check and insulation resistance test
-
System insulation ≥ 0.5MΩ, single unit ≥ 20MΩ
05 Final Acceptance Test
-
PE-A-B-C-N phase-to-ground continuity test
-
Cooperation with customer’s power-on acceptance inspection
